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Bagasse paper a reality

28 Jan, 2009 08:56 AM
THE Australian sugar industry is beginning to use bagasse – the cane fibre left after milling – for things other than fuel for the mill boilers.

The Proserpine Co-operative Sugar Milling Association last year began adding it to mill mud and boiler ash and composting it, with the resultant product going to Qatar in the Persian Gulf where the Government is attempting to green the desert.

And next crushing season the Mill will commission its long awaited Furfural plant, which will extract the plant resin or furfural from the bagasse and then return it to the conveyor to be used either to fire the boiler or make compost.

However the use of bagasse to manufacture paper, which would seem to be a logical application for the by-product, has always alluded the industry in Australia.

Its fibres are so short there is no strength in the paper and there is no easily obtained and cheap, long strand fibre available to reinforce it.

However that is not the case in other countries as bagasse based paper is produced in South Africa, India and China, where it finds a ready market as toilet tissue and hand towels because it is softer than similar products made from forest pulp.

And now toilet paper and hand towels, made from bagasse, are imported from China by Green Dolphin, a Victorian company that markets them into the industrial and service industry sectors.

The story began about four years ago when Green Dolphin customers started asking whether there was any paper available that was made from more environmentally sustainable fibres than forest pulp.

That prompted a search which resulted in the discovered of the Chinese company that reinforces the bagasse with long strand bamboo and elephant grass fibres. However before launching it onto the Australian market Green Dolphin had the paper assessed by BioIndustries P/L, whose chairman, Dr G E Bullock, was for a number of years the general manager of the Sugar Research Institute.

BioIndustries was asked to report on the raw materials, processes, quality specifications and sustainability of the products.

Bagasse is the fibre left after the sugar juice has been squeezed out of sugarcane and it is usually used to fire the sugar mill boilers and that makes the sugar industry greenhouse gas neutral.

Elephant grass is a perennial cane-like grass that dies back with the onset of cold weather. At that time the plant draws down nutrients from the leaf and stores them in underground rhizomes ready for the next season’s growth. The dead leaves are then harvested and the plant has a relatively low fertiliser requirement.

Bamboo has a productive life of more than 100 years, that depending on variety and location, can be harvested on a one to three years rotation, and it too has a low requirement for fertiliser.

The BioIndustry report stated the pulp produced from the bagasse, bamboo and elephant grass was likely to be “significantly more climate friendly” than pulp from either plantation or natural forests.

Regarding the quality of the paper the report stated its brightness was good for paper from annual fibre sources and the long fibres contributed to higher than usual burst and tear factors. And the bagasse based paper was softer than paper derived from timber pulp.

One company selling the Green Dolphin toilet paper and hand towels is Mackay based North Queensland Cleaning and Paints, whose manager John Farrington has advertised them on TV. The toilet rolls are 10cm X 11cm X 400 sheets X 2ply and Mr Farrington said the response from the general public had been good, even though the toilet paper comes in boxes containing 48 rolls.

However the Green Dolphin toilet paper has been caught up in an Australian Customs anti-dumping ruling, brought about by an appeal by the two multinational companies that supply by far the majority of the Australian market, Kimberley-Clark (Kleenex) and SCAare (Sorbent), albeit made from timber pulp sourced locally or from New Zealand.

As they were likely to lose market share they objected to Woolworths and Safeway stores cheap generic brands, supplied by local company Paper Force, sourced from Indonesia, India and China.

Just before Christmas Home Affairs Minister Bob Debus endorsed the findings of a year-long customs investigation which upheld the multination’s allegations that the paper was being imported at prices up to 40 percent below ‘normal’.

The result is penalties or import duties of from 8-40 percent could be placed on the imports.

As the Green Dolphin toilet paper comes from China it was included, which Mr Farrington said would make their operation unviable if the import duties were applied.

The importers have until the end of this month to appeal the ruling and a spokesman for Paper Force said the group would "vigorously defend" its position, arguing the customs service breached its own and World Trade Organisation anti-dumping rules and local paper makers were not being significantly injured by the imports.

It may not seem a big issue until you realise how much money is at stake. In Australia we currently spend $728 million a year buying 120,000 tonnes of toilet paper and the market is growing at five percent a year.

But getting back to the local sugar industry and its bagasse. In the mid 1990s research was carried out in the Tully district to find out whether bamboo could be grown on marginal cane land.

The idea being for the bamboo to be used to strengthen bagasse fibre to make Medium Density Fibre-board (MDF), which is the material used to build most cupboards.

The bamboo could be harvested in the slack using cane harvesters and sent to the mill on the cane railway system, so no additional farm machinery would be needed and the mill would be able to get more use from its infrastructure provided it built an MDF factory. The study found bamboo did well in the wet tropics and could be harvested every three years. Obviously paper could be added to the list of products and if the anti-dumping appeal fails, there would be an established market for clean-green-sustainable-toilet paper, but as yet the bamboo research hasn’t been taken up by the sugar industry.

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comments


Date: Newest first | Oldest first
If it's possible why doesn't a paper towel/toilet paper manufacturing facility open in Proserpine? It would be viable and lots of people would buy it because it's Australian made, not some cheap crap from China. Proserpine is growing at a steading pace and a manufacturing facility would do wonders for the local economy with lots of local kids looking for jobs and not having very much to choose form apart from the tourism industry (Which is not really attractive these days).
Posted by bluesky, 19/02/2009 9:41:05 PM
Hello, My name is Mr Kenny Wiese and I am sending this email to your business in regards to the order for some Paper Towel, Toilet Paper and Tissues, and so can you send me an email back with the types sizes and pricing information as well as the availability and also let me know the ones that you carry and their pricing and advise if you do take a surcharge when accepting either master cards,visa or American Express so that we can proceed with the order and you can contact me back on the email address kenny.wiese@gmail.com, Best Regards Mr Kenny Wiese
Posted by Kenny Wiese, 20/04/2009 3:17:22 PM

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North Queensland Cleaning and Paints manager John Farrington, Mackay, with samples of toilet paper and hand towels made in China from bagasse strengthened with bamboo and elephant grass fibre.
North Queensland Cleaning and Paints manager John Farrington, Mackay, with samples of toilet paper and hand towels made in China from bagasse strengthened with bamboo and elephant grass fibre.

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